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Automatic piping switch Product List

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Auto couplers and auto connectors automate the attachment and detachment of piping and wiring!

Auto couplers and auto connectors automate the attachment and detachment of piping and wiring!

Of course, hydraulic, air, electricity, as well as toothpaste, powder pellets, chocolate, vacuum, alcohol, and more! We achieve piping connections and switches in various industries.

Using auto connectors (auto couplers, auto joints) leads to: - Increased productivity... Automation and reduced setup time enhance production efficiency. - Realization of FMS... Remote operation becomes possible. - Improved safety... There is no need to approach dangerous areas. - Improved safety 2... Automation of switching piping lines for hazardous materials (such as hot water and hydrochloric acid) enhances worker safety by eliminating dangerous tasks. - Environmental improvement... Work in high-temperature, high-humidity, or dirty areas is eliminated. - Enhanced reliability... Prevents incomplete connections and human errors. - Energy savings... There is almost no external leakage during connection and disconnection. - Factory cleanliness... Hoses and wires do not get tangled, and floors are not contaminated with oil or water. Nabtesco Service has accumulated over 50 years of know-how in automatic connection and disconnection (piping and wiring). We have addressed issues such as misalignment during connection, response to reaction forces, handling of special liquids and powders, automation of production lines where metal (ions) leaching is undesirable, and automatic connection and disconnection of high currents. We have confidently provided custom solutions for special environments! If you have any concerns about automation, please feel free to consult us.

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  • Other process controls
  • Automatic piping switch

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Piping automatic switching device - straight type

Piping automatic switching device - straight type

Are you still switching with a valve? We will realize the automation of hose and piping switching operations with patented technology!

We will design and manufacture everything from connectors to devices tailored to your needs! ■ Benefits of Implementation ◎ Increased work efficiency compared to manual connections! ◎ Eliminates the need for attachment and detachment work in explosion-proof areas, as well as dangerous materials like high-temperature water and hydrochloric acid, freeing workers from hazardous tasks! ◎ Allows for seamless switching compared to automatic valves and valve units, reducing waste liquids, food loss, and cleaning solutions, contributing to SDGs! ◎ No cross-contamination! ◎ Space-saving! ◎ Compared to automatic valves and valve units, there is no need for preventive maintenance of seals, reducing running costs! ◎ Pigging systems can also be incorporated!

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  • Other process controls
  • Automatic piping switch

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Automation of attachment and detachment in mobile tank plants. Compatible with powders and slurries.

Automation of attachment and detachment in mobile tank plants. Compatible with powders and slurries.

Automation and unmanned operation for production in mobile tank plants! Automating dispensing, loading tasks, and connecting and disconnecting motor power supply. Also compatible with powders!

By using an automatic disconnecting device (auto connector, auto coupler, auto joint), the following disconnecting tasks can be automated at plants with mobile tanks, mobile containers, and mobile vessels: - Loading of raw materials (powder, slurry, liquid) at each station - Connecting and disconnecting power at mixers and reaction stations - Connecting and disconnecting hydraulic and air systems at heating stations, etc. - Discharging of products It is also compatible with powders, slurries, and liquids. In addition to power and materials, the connection and disconnection of N2 gas and air for pressurization can also be automated.

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Automatic Attachment and Detachment Device for Ladle Turrets - Steel Mill Case Study

Automatic Attachment and Detachment Device for Ladle Turrets - Steel Mill Case Study

Contributing to the elimination of dangerous work! Automating the connection tasks of hydraulics, air, and electricity with the ladle turret.

We will automate the connection work of hydraulics, air, and electricity in the ladle turret. By automating connection work in hazardous locations, high-temperature environments, and dust-heavy environments, we will improve worker safety. Production efficiency will increase. We have over 50 years of experience in steel mills.

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Automatic attachment and detachment device for electric furnace burner preheating system - Automation case in a steel mill.

Automatic attachment and detachment device for electric furnace burner preheating system - Automation case in a steel mill.

We will contribute to the elimination of hazardous work and the improvement of production efficiency.

In the steel mill, the automation of the attachment and detachment of air, steam, and LPG to the electric furnace burner preheating device has been implemented. It can be used even in environments with high dust, high temperatures, and large eccentric amounts. We have over 50 years of experience in the steel mill sector. 【Benefits】 - Eliminates connection work in hazardous areas. - Improves production efficiency. - Space-saving compared to using cable carriers.

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  • Pipe Fittings
  • Automatic piping switch

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Improvement of automatic valves and valve blocks. Automatic switching device for piping in the sake brewing and beverage industry.

Improvement of automatic valves and valve blocks. Automatic switching device for piping in the sake brewing and beverage industry.

We solve your problems with automatic valves and valve blocks! No need for preventive maintenance, space-saving, reduction of product loss and cleaning solution, and liberation from production constraints.

In the sake brewing and beverage industry, many are replacing valve blocks and double seat valves with our automatic piping switching device. ■ Since the piping itself is moved to switch automatically, there is no concern about cross-contamination. ⇒ Preventive maintenance is unnecessary. Shortened MTTR. ■ Because switching can be done in a single stroke, it does not dirty unnecessary areas. As a result, product loss and the amount of cleaning solution used are reduced. ⇒ Consideration for environmental issues (SDGs) and cost reduction. ⇒ Cleaning time is shortened, leading to increased production efficiency. ■ Others Space-saving compared to valve blocks. There are no production constraints (e.g., while connecting line A, line B cannot be used).

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Automation of line switching using high-cleanliness connectors.

Automation of line switching using high-cleanliness connectors.

Automate line switching and attachment/detachment operations in the dairy, food and beverage, paint, chemical, and pharmaceutical industries using our patented high-cleaning connectors.

We have achieved the automation of hose (piping) switching operations in food factories, beverage, sake brewing, paint, chemical, and pharmaceutical industries using aseptic connectors, which are high-cleanliness connectors (automatic piping switching device). Additionally, we have automated the attachment and detachment of pipes, connectors, and electrical wires (automatic attachment and detachment device/auto connector). *It can also be used in explosion-proof environments.

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  • Food Conveyor Equipment
  • Automatic piping switch

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Automation of piping switch operations during recipe changes at pharmaceutical and intermediate manufacturing plants.

Automation of piping switch operations during recipe changes at pharmaceutical and intermediate manufacturing plants.

We will automate the recipe switching process. Recipe changes can be made instantly, eliminating human error.

In pharmaceutical companies, switching hoses and pipes is necessary every time there is a change in the recipe, which takes time in production. Additionally, there was a risk of lot errors due to human mistakes. By introducing our "Automatic Pipe Switching Device," we have automated the recipe switching process. For strong acid lines such as hydrochloric acid, we have adopted ALL-PTFE connectors. 【Benefits of Automation】 - Improved production efficiency - Elimination of human errors - Space-saving - Elimination of hazardous work - Reduction of waste liquid and product loss compared to switching with valves - Elimination of cross-contamination risks - Preventive maintenance is no longer necessary, leading to reduced running costs.

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Automate the switching of pipes and hoses to achieve instant recipe changes!

Automate the switching of pipes and hoses to achieve instant recipe changes!

A system that can flexibly respond to small-lot production of multiple varieties!

We have achieved the automation of piping switching for raw material supply and inter-tank transfer. In pharmaceutical companies, switching hoses and pipes was necessary every time there was a recipe change, which posed challenges to production time. There was also a risk of lot errors due to human mistakes. By automating the piping switching, dangerous tasks in explosive environments have been eliminated, allowing recipe changes to be implemented instantly. Additionally, human errors have been eradicated.

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Automating the switching work of pipes and hoses for color changes in the painting process!

Automating the switching work of pipes and hoses for color changes in the painting process!

Significant reduction in cleaning solution and cleaning time achieved with patented technology! Automation technology that contributes to SDGs.

【Before Implementation】 During paint changes in the painting process, a large amount of cleaning solution was consumed, and the line cleaning time was lengthy. Additionally, in cases where strong acids were used, the durability of the connectors was reduced. 【After Implementation】 We introduced an automatic piping switching device, automating the switching of hoses and pipes. By incorporating our unique high-cleaning connector (patented technology), we were able to reduce the amount of cleaning solution used and shorten the cleaning time. Furthermore, by making all parts of the connector that come into contact with the liquid PTFE, we improved the durability performance in strong acid lines.

  • Piping Materials
  • Automatic piping switch

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Manual mobile tank cart

Manual mobile tank cart

The first step towards automation! We will automate the loading and unloading operations to the tank and simplify tank movement.

This is a manual mobile tank cart equipped with an automatic attachment and detachment device (auto connector, auto coupler, auto joint) for the tank bottom. The loading and unloading operations for the tank are automated. The movement of the tank is also made easier with a mobile cart installed under the tank. It can accommodate not only liquids but also powders and slurries. The risk of lot-out during the discharge from the tank is eliminated, freeing operators from heavy labor and hazardous tasks.

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  • Automatic piping switch

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Auto connector case in battery manufacturing line: Mixing process

Auto connector case in battery manufacturing line: Mixing process

Automate the loading or unloading of slurries, powders, etc. into tanks! A cleaning function can also be equipped with the connector. Complete design and manufacturing of the equipment.

In battery manufacturing lines, such as mixing processes, battery material production processes, and semiconductor material production processes, there are tasks that involve loading powders or slurries into tanks or containers and connecting pipes for discharge. By introducing automatic connection devices (auto connectors, auto couplers, auto joints), these tasks can be automated. We have a proven track record with ultra-fine powders like silica and larger powders such as pellets. Additionally, we have experience with high-viscosity slurries. For connectors not available in our lineup, we can design and manufacture them custom-made to meet customer specifications. We can also propose connectors equipped with various functions (joints, piping). Not only individual connectors, but we can design and manufacture complete automatic connection devices (auto connectors, auto couplers, auto joints) that include control panels, control systems, and drives. Automatic cleaning functions, position misalignment correction mechanisms, and locking mechanisms can also be incorporated. Please feel free to consult us first.

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Auto connector, piping automatic switching device, Quitto [Case study collection available]

Auto connector, piping automatic switching device, Quitto [Case study collection available]

Automating and streamlining the work of attaching and detaching pipes! [Case study collection available]

Our company designs and manufactures "Auto Connectors (automatic attachment and detachment devices)," "Auto Couplers," and "automatic piping switching devices" to automate the attachment and detachment of piping and electrical wiring for liquids, slurries, and powders. We contribute to the automation of factories, increased productivity, and improved safety for workers. Regardless of whether it is fluids or powders, we offer custom design and manufacturing from individual couplers to entire systems based on customer requirements. ■ Case Study Collection Available We provide a "case study collection" summarizing examples from the following industries: chemicals, pharmaceuticals, daily necessities, food, beverages, automotive, industrial machinery, and steelmaking. ■ New Product Launch (Patent Pending) A new case for "Quitto," which will be launched at the end of 2024, has been added. This groundbreaking new product can shorten the attachment and detachment time of the helical clamp to just a few seconds. It can be done easily by anyone with one hand. The risk of dropping the gasket during connection is also minimized. We encourage you to try it out. *For more details, please refer to the PDF materials or feel free to contact us. *Demo units and cut models of the products are also available.

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Auto connector, automatic piping switch device, Quitto(R) - Case study collection available.

Auto connector, automatic piping switch device, Quitto(R) - Case study collection available.

Easy connection with one hand in just a few seconds! A piping automatic switching device that enables automation and labor-saving for pipe attachment, detachment, and switching operations [Case study collection available].

Our company designs and manufactures "Auto Connectors (automatic attachment and detachment devices)," "Auto Couplers," and "automatic piping switching devices" to automate the attachment and detachment of piping and electrical wiring for liquids, slurries, and powders. We contribute to factory automation, increased productivity, and improved safety for workers. Regardless of whether it is fluids or powders, we offer custom-made designs and manufacturing from single couplers to entire systems based on customer requests. ■ Case Study Collection Available We provide a "case study collection" summarizing examples from the following industries: chemicals, pharmaceuticals, daily necessities, food, beverages, automotive, industrial machinery, and steelmaking. ■ New Product Launch (Patent Pending) A new product, "Quitto(R)," which will be launched at the end of 2024, has been added to our offerings. This product can shorten the attachment and detachment time of the hose clamp to just a few seconds. It can be easily operated by anyone with one hand. The risk of dropping the gasket during connection is also minimized. We encourage you to try it out. Starting from February 2026, "EPDM" has been added to the gaskets of Quitto(R). *For more details, please refer to the PDF materials or feel free to contact us. *We also have demo units and cut models available.

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Piping automatic switching device - rotary type

Piping automatic switching device - rotary type

It is optimal for the liquid transfer lines of cleaning and sanitizing (CIP/SIP) systems in food and beverage factories.

With precise positioning control driven by a stepping motor, you can automatically switch connections by simply specifying the connection joint Bn on the control panel and pressing the execute button. This is optimal for switching one system to multiple lines. It can be manufactured at a lower cost compared to multi-type and straight-type options. - Lubricating oil manufacturing process - Fine chemical process - Alcohol manufacturing process - Food manufacturing process - Beverage manufacturing process - Pharmaceutical raw material input process - Pharmaceutical synthesis process - Semiconductor manufacturing process - Toothpaste manufacturing process - Others

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  • Food Cleaning Equipment
  • Automatic piping switch

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Piping Automatic Switching Device - Multi-Type

Piping Automatic Switching Device - Multi-Type

A must-see for those struggling with manual pipe switching!

By driving a unit equipped with an automatic attachment/detachment connector (coupler) in the X and Y directions, it connects to any piping. - Physically disconnecting the piping allows for connections at necessary points, eliminating cross-contamination due to internal leaks. - Since there is no concern about cross-contamination, preventive maintenance like that required for automatic valves or valve blocks is unnecessary, leading to reduced running costs. - The ability to connect/switch in a single stroke reduces product loss, cleaning solutions, and waste liquids, contributing to the SDGs! - Compared to automatic valves and valve blocks, production constraints are eliminated. - A pigging system can also be installed, making it suitable for high-viscosity liquid systems, along with an inline flow meter for metering and dosing equipment! - There is a wealth of experience in switching processes for powders, hydrochloric acid, high-viscosity liquids, chemicals, and more!

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Hydraulic units and hydraulic devices, proposed with optimal design for your equipment!

Hydraulic units and hydraulic devices, proposed with optimal design for your equipment!

We aim to optimize equipment together with our customers. We design and manufacture hydraulic devices, forced lubrication systems, and pneumatic devices.

Our hydraulic equipment has been able to solve the "problems" our customers face together with them, accumulating numerous achievements. Based on thorough discussions with our customers, we have made proposals tailored to the specific requirements of each facility, which have been widely adopted by plant manufacturers and machinery manufacturers. With a focus on custom-made solutions in our "manufacturing," we pride ourselves on our speedy response and consistently provide assembly, on-site inspection, and maintenance tailored to our customers' specifications through optimal design.

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  • Hydraulic Equipment
  • Automatic piping switch

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Automating the switching and detachment of hoses. Automatic piping switching device.

Automating the switching and detachment of hoses. Automatic piping switching device.

Automate the attachment and detachment of pipes and hoses, as well as the switching of lines, to reduce costs. There is no need to worry about cross-contamination.

The "Automatic Pipe Switching Device" is a system that allows for automatic switching of pipes (hoses) regardless of pipe size or number by driving an integrated mobile unit equipped with an automatic detachable connector in the X and Y directions. By switching from conventional automatic valves or valve blocks, it eliminates concerns about cross-contamination due to internal leaks, contributing to cost reduction and minimizing product loss. We offer custom-made solutions from connectors to devices, providing products tailored to needs such as explosion-proof specifications and outdoor use. 【Features】 ■ Proven track record in manufacturing processes involving high-viscosity materials, powders, and chemical liquids. ■ No worries about product loss due to incorrect connections. ■ Reduces the need for regular maintenance for preventive care. ■ Contributes to the reduction of cleaning water usage and product loss (SDGs). ■ Enhances production efficiency, automation, factory automation, and unmanned operations. ■ No risk of cross-contamination. *For more details, please refer to the materials. Feel free to contact us with any inquiries.

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  • Automatic piping switch

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Conical Dryer Tank - Automation of powder and slurry input/output operations.

Conical Dryer Tank - Automation of powder and slurry input/output operations.

You can automate the material input and hot water drainage for conical dryers (filter dryers) and tanks! This leads to improved production efficiency and the elimination of hazardous work.

We use an automatic connection and disconnection device (auto connector, auto coupler, auto joint) to automate the connection work of pipes and hoses for feeding materials (raw materials) into the conical dryer (filter dryer) and draining hot water. It is equipped with a mechanism that follows the core misalignment and angles due to stop position accuracy for connection and disconnection. It also has a mechanism (patented technology) that automatically connects and disconnects while following rotating bodies. This can be used not only for the conical dryer but also for automating the work of feeding and discharging materials (raw materials) into tanks. By using our patented automatic piping switching device, the switching work of hoses and pipes for materials (raw materials) into tanks can also be automated. We will design and manufacture customized solutions tailored to your equipment situation, so please consult with us first. We have a proven track record not only with hot water and liquids but also with powders, pellets, silica, and slurries. This leads to improved production efficiency and the elimination of dangerous tasks.

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  • Other Connectors
  • Automatic piping switch

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Automatic attachment and detachment device for Ar gas piping on steel ladle cars and LF cars - Steelworks case study

Automatic attachment and detachment device for Ar gas piping on steel ladle cars and LF cars - Steelworks case study

Simply placing the pot on the steel trolley will automatically supply argon gas.

We can automate the connection of argon gas for bubbling, which is necessary when placing a pot on a steel transport cart. - Production efficiency - Elimination of hazardous work By automating the connection work near the high-temperature pot, we can ensure the safety of the workers. We have over 50 years of experience in the steel industry and can handle dust and high-temperature environments. If only argon gas is required, no driving air or other utilities are necessary. It is also possible to add air, electricity, or hydraulics.

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PIG cleaning system compatible! Automation of piping switching operations for high-viscosity fluid lines.

PIG cleaning system compatible! Automation of piping switching operations for high-viscosity fluid lines.

We have automated the piping switching operation on the manufacturing line for high-viscosity fluids (household items: paste toothpaste). It is also compatible with the PIG cleaning system.

We have developed a full-bore connector to accommodate the PIG cleaning system. It features our unique locking mechanism, eliminating concerns about lot-out during fluid passage. By automating the piping switching process, we have achieved improved production efficiency and eradicated human error.

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  • Pipe Fittings
  • Automatic piping switch

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Automating the piping switch operation of the sterile line!

Automating the piping switch operation of the sterile line!

Developed a unique connector with high cleaning capability (patented technology) and adopted it in the milk production line, significantly reducing the cleaning process time.

【Before Implementation】 In the cleaning process of the sterile line, the cleaning solution was circulated for long periods and in large quantities, or the disassembly/cleaning process of the piping took a considerable amount of time. When the piping switch operation was done manually, it took even more time. 【After Implementation】 Equipped with our unique high-cleaning-capable connector (patented technology), we eliminated contamination risks. Additionally, there is no risk of cross-contamination since the piping itself is switched. We significantly reduced cleaning time and the amount of cleaning solution used. This led to a reduction in piping switch time and improved production efficiency.

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  • Piping Materials
  • Automatic piping switch

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Automation of piping and hose switching operations in the seasoning manufacturing industry - compatible with pigging systems.

Automation of piping and hose switching operations in the seasoning manufacturing industry - compatible with pigging systems.

An automatic switching device for piping compatible with the pig system, which could not be achieved with a double seat valve. It contributes to the recovery of product residue in the switching piping.

【Before Implementation】 When configuring piping using double seat valves, it was not possible to create a seamless pigging system from upstream to downstream. Additionally, due to the piping configuration, product accumulation occurred, resulting in increased usage of cleaning solution and longer cleaning times. 【After Implementation】 We replaced the double seat valves with our automatic piping switching device. By using a full-bore connector without an internal valve, we enabled automatic switching of the piping itself, allowing for both pig cleaning and continuous cleaning, which improved yield and achieved contamination-free results.

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  • Piping Materials
  • Automatic piping switch

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シート溶接ライン

シート溶接ライン

エア配管、電気配線作業の自動化

フリーフローコンベアのパレット上ワーククランプシリンダへのエアー配管を自動着脱化。 従来プレートにゴムパッキンを付けたものを使用していたがエアー洩れがすぐ発生しエアーロスの改善しました。 チェック弁機能を搭載したエアコネクタや電気コネクタも同時搭載です。 溶接用ガス配管、真空、高温配管などでも対応可能

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Automation of Pierce & Tucker

Automation of Pierce & Tucker

We will eliminate human labor around machinery! This contributes to labor saving and automation.

The mold automatic exchange device automates the installation and removal of necessary utility wiring and piping inside the mold, reducing setup changeover time. It also reduces defective products caused by connection errors and improves work safety. The fluid joints (couplers and connectors) have a non-spill structure, which minimizes fluid leakage to the outside, keeping the floor clean.

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Automated attachment and detachment device for piping and hoses in powders and slurries [Case Studies]

Automated attachment and detachment device for piping and hoses in powders and slurries [Case Studies]

Automate the attachment and detachment of pipes and hoses for powders and slurries (injection and discharge)! Of course, it can also handle liquids, solvents, gases, and electricity.

This is a device that automates the connection work of pipes and hoses in powder and slurry lines. It enables automatic feeding and dispensing from tanks and containers. We provide custom solutions tailored to each customer's equipment, from individual connectors (couplers) to complete systems including operation panels and control panels. It can be implemented for liquids and various solvents, as well as powders, pellets, slurries, and strong acid lines. It can also be equipped with bridge removal and cleaning functions. It is adopted across a wide range of industries, including material and material manufacturers, semiconductor manufacturers, battery manufacturers, automotive manufacturers, steel manufacturers, and chemical, food, and beverage manufacturers, and can be used in explosion-proof environments. Additionally, we have numerous achievements in lines for hydraulic and pneumatic systems, various gases, liquids, various solvents, food, beverages, alcoholic beverages, and electricity.

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  • Automatic piping switch

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Let's stop the Hell Rule Clamp! New product: Quitto.

Let's stop the Hell Rule Clamp! New product: Quitto.

You can easily and safely perform the Heller clamp connection work with one hand.

This is a new product developed in collaboration with PACRAFT (part of the same Nabtesco Group as our company). *Patent and trademark applications have been filed. Traditionally, the process of attaching and detaching the Heller clamp took about 20 seconds to 1 minute. Additionally, when attaching it to the piping after cleaning, there were instances where the gasket would fall to the floor, necessitating re-cleaning, leading to time loss during setup changes and piping cleaning. Our Quitto allows anyone to easily attach and detach with one hand. With its unique structure, it presses a large gasket while being attached, completing the process in just a few seconds. The gasket is securely fixed to the piping, significantly reducing the risk of dropping it on the floor during attachment. By using it in existing Heller clamp connection points where frequent attachment and detachment occurs (such as at the end of hoses), it contributes to increased productivity and safety. We also have demo units available, so please feel free to reach out if you're interested.

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  • Piping Materials
  • Automatic piping switch

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